Eco-Friendly Sustainable and Responsive High-Performance Benzotriazole-Metal Organic Frameworks/Silica Composite Coating with Active/Passive Corrosion Protection on Copper

Coatings with only passive protection cannot offer long-term anticorrosion on metals. Eco-friendly sustainable and responsive coating for active/passive corrosion protection is desirable to extend the service life of metals. Here, benzotriazole (BTA)-metal organic frameworks (Cu-MOFs, UiO-66) were embedded in silica (SiO2) coating by one-step electrodeposition on copper. Combined with passive capability of MOFs and active protection of BTA inhibitor, the composite coating (BTA-MOF/SiO2) exhibited high and stable corrosion resistance, confirmed by microstructure characterizations and electrochemical tests. As a result, the as-prepared composite coating exhibited superhydrophobicity with a water contact angle of 154.2°. With loading of BTA-MOF in SiO2 coating, the impedance modulus at 0.01 Hz increased by ∼10-fold and the corrosion current density decreased to 3.472 × 10–9 A·cm–2. Immersion and salt spray tests confirmed the long-term protection of the composite coating. The responsive release of BTA inhibitor endows the coating with a responsively anticorrosive behavior. The active-passive ability makes the coating a good candidate for protection on metals used in highly salty environments.