Evaluation of electrical fatigue limits in REBCO coated conductor tapes through static fatigue testing at 77 K

Abstract Significant development has been made toward guaranteeing the performance of high-temperature superconducting (RE)Ba 2 Cu 3 O 7− x coated conductor (CC) tapes in superconducting devices such as high-field magnets and coils. To understand the superconducting behaviors of CC tapes used in such devices under various mechanical- and thermal-induced loads, their mechanical and electromechanical properties should be evaluated in consideration of their application environments. Under static or cyclic fatigue loads, critical current ( I c ) can degrade as a result of damage to the superconducting layer, even under loads that do not exceed the irreversible stress limits for I c degradation ( σ irr ). Therefore, prediction of the stress level that can degrade I c under various conditions, such as the endurance limit (stress), is significant for actual coil or magnet applications of CC tapes. A static fatigue tester for CC tapes at 77 K was used in this study to apply a static fatigue load to a 12 mm wide GdBa 2 Cu 3 O 7− x CC tape specimen under simultaneous axial tension and bending stresses in a U-shaped configuration. Bending mandrels were used to superimpose various bending strains onto the applied static axial tensile strain, and I c across various voltage tap separations was measured over time, up to 100 h. The electrical static fatigue strength and endurance limit for I c degradation were determined based on the 95% I c retention criterion and 100 h of elapsed time, respectively. Results show that bending strain, dependent on mandrel diameter, can greatly influence I c degradation behaviors and that I c can drop considerably in the bent sections compared to the straight sections over time. Analyses of the combined strains in the bent sections allowed the prediction of diameter-dependent electrical static endurance limits under subcritical crack growth. The CC tape’s electrical static endurance limit was greatly affected at smaller bending diameters. When CC coils with diameters smaller than or equal to 50 mm are made using 12 mm wide CC tapes, the electrical static endurance limit is low, roughly ⩽0.63 σ irr .