Lean methane premixed combustion over a catalytically stabilized zirconia foam burner

This study experimentally investigates lean methane/air premixed combustion in a catalytic zirconia foam burner. The burner is packed with an inert perforated alumina plate at the inlet preheating zone and with catalytic zirconia foams at the combustion zone. Catalytic foams are prepared by using a modified perovskite catalyst (LaMn0.4Co0.6O3), in which the transition metal ion Co is partially substituted by Mn and supported by inert zirconia foam. Results indicate that the flame stability limits of both catalytic and inert burners expand with increasing equivalence ratios. The stable combustion region of the catalytic burner is larger than that of the inert burner. The heterogeneous catalytic combustion effect can decrease and increase the lower and upper flame stability limits, respectively. The central temperatures of the flame fronts are higher in the catalytic burner than in the inert burner. The pressure drops of the catalytic burner are almost equal to those of the inert burner in cold flows but are significantly higher than those in the inert burner in reaction flows. Less amounts of carbon monoxide, nitric oxides, and unburned hydrocarbon emissions are detected in the catalytic burner relative to the inert burner. The thermal radiation efficiencies of the catalytic burner vary between 0.24 and 0.39 and are favorably superior to those of the inert burner, ranging from 0.11 to 0.20.