Challenge in manufacturing electrolyte solutions for lithium and lithium ion batteries quality control and minimizing contamination level

Abstract The quality of electrolytes for lithium batteries are a major topic in science and battery industries. The solvents and lithium salts should be of highest purity. Therefore, during preparation and handling of electrolyte solutions, the contamination level has to be minimized and the quality during packaging, storage and transportation has to be guaranteed. Especially, protic impurities are found to be very critical for LiPF 6 -based electrolytes. The influence of water is reported to be tremendous. But also other protic impurities like alcohols are considered to play an important role in the electrolyte quality. The reaction of the protic impurities with LiPF 6 leads to the formation of HF which further reacts with cathode active materials (e.g., spinel) and the passivating films of the cathode and anode. For a better understanding of the protic impurities and their role in the electrolyte quality a systematic investigation of different impurities was carried out. Electrolytes were doped with different protic compounds. Then the electrolyte was analyzed for protic impurities and HF in dependence of time. First results showing the relation between protic impurities and HF are presented and discussed. In addition, different packaging materials for the electrolyte solutions were investigated. Storage tests were carried out at different temperatures and in different atmospheres. Results on contamination levels, influence of packaging, high temperature storage and handling are addressed.