Multiresonant Power Converter for Improved Dual-Frequency Induction Heating

Industrial induction heating (IH) is a key manufacturing process due to its benefits in terms of efficiency, accurate output power control, and high performance. These features have made possible the extension of this technology to a wide range of industries from automotive to aeronautic, domestic, or renewable energies. One of the main challenges still present is the design of a high-performance and cost-effective process for those induction targets with complex geometries exposed to the magnetic field, being the most representative example gears present in most mechanical systems. Usually, in order to optimize the heating process, multifrequency IH systems are used, being often expensive and/or difficult to tune and control. The aim of this paper is, consequently, to propose a family of power converters able to supply the inductor system with two simultaneous frequencies in order to improve the heating process of the induction target. The proposed converter takes advantage of a multiresonant network allowing full control of the output power delivered at each frequency and, at the same time, a compact and cost-effective implementation. The proposed converter is analyzed, designed, and implemented, and experimental verification of its operation is provided in this paper.