A Novel Flux-weakening Control Method with Quadrature Voltage Constrain for Electrolytic Capacitorless PMSM Drives

In electrolytic capacitorless permanent magnet synchronous motor (PMSM) drives, the DC-link voltage will fluctuate in a wide range due to the use of slim film capacitor. When the flux-weakening current is lower than $-\psi_{\mathrm{f}}/L_{\mathrm{d}}$ during the high speed operation, the flux-weakening control loop will transform to a positive feedback mode, which means the reduction of flux-weakening current will lead to the acceleration of the voltage saturation, thus the whole system will be unstable. In order to solve this issue, this paper proposes a novel flux-weakening method for electrolytic capacitorless motor drives to maintain a negative feedback characteristic of the control loop during high speed operation. Based on the analysis of the instability mechanism in flux-weakening region, a quadrature voltage constrain mechanism is constructed to stabilize the system. Meanwhile, the parameters of the controller are theoretically designed for easier industrial application. The proposed algorithm is implemented on a 1.5kW electrolytic capacitorless PMSM drive to verify the effectiveness of the flux-weakening performance.