Superior glycidol-free chain extenders for post-consumer PET bottles and PET thermoform blends

The development of non-toxic, glycidol-free chain extenders is essential for enabling the recycling and reuse of both bottle-grade PET (PET-B) and thermoform PET (PET-T) in the packaging industry without the need for separation, thereby addressing the health concerns associated with commercial glycidol-based extenders. Herein, two novel series of novel glycidol-free chain extenders for bottle-grade recycled polyethylene terephthalate (PET-B) and thermoform-grade PET (PET-T) blends are reported. Blends of PET-B with up to 20 wt% of PET-T were incorporated into novel epoxy acrylate chain extenders with terminal (PEAT-BA) and internal (PEAI-BA) epoxy groups. These chain extenders are glycidol-free and improve the mechanical, rheological, and thermal properties of the PET-B/PET-T blends, offering better performance enhancements than are provided by commercial chain extender Joncryl ADR (J). The results showed significant improvements in intrinsic viscosity and mechanical properties by around 10 and 15 %, respectively, without affecting thermal properties. These findings can play a role in enabling the recycling and re-use of PET-B and PET-T blends without requiring separation while offering glycidol-free solutions.