The Pt–Co alloying effect on the performance and stability of high temperature PEMFC cathodes

High temperature (HT) PEMFC technology offers a number of advantages over its low temperature counterpart, including high tolerance to fuel impurities, system simplifications and generation of high-quality waste heat. Nevertheless, the operating temperature and the presence of phosphoric acid necessitate the use of high amounts of platinum metal at the electrodes, especially the cathodic one. In this work, we report the facile preparation of a Pt–Co alloy supported on multi-wall carbon nanotubes. Using the rotating disk electrode method in HClO4, the activity of this catalyst towards the oxygen reduction reaction, as well as its tolerance to phosphoric acid is evaluated. A comparison is made with two electrocatalysts with similar characteristics (support, nanoparticle size and spatial distribution), where one is based on Pt and the other is a physical mixture of the aforementioned metals (Pt and Co). The superior behavior of the alloyed electrocatalyst urged its electrochemical characterization in-situ, at the cathode of a HT-PEMFC, where performance and, very importantly, stability are thoroughly evaluated and discussed. A comparison with a commercial state-of-the-art electrocatalyst shows the potential to decrease the metal loading of HT-PEMFC electrodes without compromising performance.