Evaluation of high-temperature degradation of platen superheater tube in thermoelectric power plant using nonlinear surface ultrasonic waves

The operating conditions of Korean standard coal-fired thermal power plants involve high temperatures, with steam reaching approximately 540 °C. To support the life management of platen superheater (PSH) tubes, which operate under the highest temperature and pressure conditions among boiler tubes, various methods have been used. These methods include visual inspection, thickness measurement, and hardness measurement, which are typically used to conduct lifespan diagnosis on facilities that have been operating for more than 100,000 h or 20 y. This study examined the applicability of a nonlinear ultrasonic technique to evaluate the degradation damage of a PSH tube composed of X20CrMoV12.1 steel in a thermal power plant. The specimens of a PSH tube made of X20CrMoV12.1 steel that has been operating for approximately 20 y (160,000 h) in a Korean standard thermal power plant was obtained from three points, and the nonlinear surface ultrasonic wave was measured. Then, the results of the nonlinear ultrasound, microstructure analysis, and tensile test were compared. Based on where the boiler tube specimen was located, a strong correlation was observed between the ultrasonic nonlinearity parameter and changes in the tensile and yield strengths. These results confirm that the nonlinear ultrasonic method can be used to evaluate the changes in the mechanical properties affected by boiler tube degradation.