Enhancing mechanical properties and damage tolerance of additive manufactured ceramic TPMS lattices by hybrid design

Abstract Many studies have reported that additive manufactured ceramic lattices with microarchitectures often exhibit low‐strain brittle fracture behavior. In this work, the fracture behavior of ceramic triply periodic minimal surface (TPMS) lattices was optimized by introducing a hybrid design strategy that utilizes different microarchitectures. Hybrid ceramic TPMS structures incorporating Gyroid and Primitive unit cells were successfully fabricated using the Lithography‐based ceramics manufacturing (LCM) technique, and their mechanical properties were evaluated under both quasistatic and dynamic compression. The hybrid designs exhibited improved damage tolerance and fracture strength compared to their normal counterparts. Compared to normal Gyroid and Primitive structures, the G2P2 structure exhibits the best energy absorption capacity of 12.5 × 10 4 J/m 3 , demonstrating a 13% and 217% increase in energy absorption capacity under quasistatic loading, respectively. Additionally, compared with other normal and hybrid designs, the G2P2 structure exhibits the highest fracture strength of 13.03 MPa under quasistatic loading conditions. Moreover, the P2G hybrid structure displayed a distinct deformation pattern characterized by a smoother stress decrease under quasistatic loading, enhancing damage tolerance. The order of Young's modulus under quasistatic loading was Normal Gyroid ≈ G2P2 > G2P1 > Normal Primitive > P2G. Fracture strength follows the order of G2P2 ≈ Normal Gyroid > Normal Primitive > G2P1 > P2G. The mechanical properties of hybrid TPMS structures suggest that the hybrid design strategy can broaden the achievable range of mechanical properties among ceramic TPMS structures.