Pilot scale fabrication of low fouling seawater desalination thin film composite reverse osmosis membrane

We report the pilot scale fabrication of thin film composite seawater reverse osmosis membrane (TFC-SW-RO) with low fouling propensity and improved permeate flux. In situ incorporation of poly(ethylene glycol) (PEG) into the polyamide (PA) network simultaneously improves the permeate flux (effect of hydrophilic channels) and antifouling property of the membrane. The PEG chains exhibit good stability during desalination of SW (NaCl = 33,000 mg L−1, applied pressure = 55.2 bar). The mechanism of PEG stabilization into the PA layer has been elucidated on the basis of hydrogen bond formation between ether linkage of PEG and carboxylic acid group of the PA network as well as steric hindrance posed by the network. The TFC-SW-RO membrane (no PEG) in several 100 m2 batches show pure water permeance of 1.4 L m−2 h−1 bar−1 and 98.5–98.8 % NaCl rejection during SW desalination. On the other hand, TFC-SW-RO-PEG shows pure water permeance of 2.2 L m−2 h−1 bar−1 with marginal drop in NaCl rejection (98.4–98.6 %). The TFC-SW-RO-PEG membrane exhibits improved antifouling (flux recovery ratio = 87 %) property during desalination of SW as compared to that of the pristine membrane (flux recovery ratio = 67 %). This work provides an important strategy for the fabrication of SW TFC RO membrane with improved performance.