Application of dewatered paper sludge-derived porous solid base catalyst for biodiesel production: Physicochemical properties, reaction kinetics and thermodynamic studies

A new porous solid base catalyst was prepared using dewatered paper sludge and successfully employed to produce biodiesel from soybean oil. The as-prepared catalyst was characterized using X-ray diffraction, scanning electron microscopy, transmission electron microscopy, Fourier transforms infrared spectroscopy, X-ray photoelectron spectroscopy, thermal gravity/differential thermal gravity analysis, Brunauer-Emmet-Teller analysis, and CO2-temperature programmed analysis. The results showed that the formation of CaO and uniformly distributed porous structure should account for the high catalytic activity of the as-prepared catalyst. The optimum reaction conditions were observed at 180 ℃, 8 wt.% catalyst/oil weight ratio, 16:1 methanol/oil molar ratio, and 300 min reaction time with 91.6% biodiesel yield. After being used several times and recycled, the regenerated catalyst still exhibited effective catalytic activity without apparent deactivation. The kinetic study confirmed that the experimental data satisfied with Pseudo-first-order kinetic model controlled by reaction temperature and catalyst/oil weight ratio. The reaction activation energy was 24.98 kJ/mol. The change of enthalpy ΔH (14.98 kJ/mol), entropy ΔS (-208.57 J/mol/K), and Gibbs free energy ΔG (109.46 kJ/mol) indicated that the transesterification reaction catalyzed by the dewatered paper sludge-derived catalyst is endothermic, endergonic, and non-spontaneous. Our research finding indicated that the CaO-based catalyst derived from dewatered paper sludge was an economically promising and eco-friendly solid base catalyst for biodiesel production.