Effect of pole piece structure on magnetic lens electrospinning system: Experimental and simulation study

Magnetic lenses can effectively reduce the fiber diameter and whipping-circle width to control the random behavior of electrospinning. Although the axisymmetric magnetic lens for electrostatic spinning have several potential applications, the effect of its pole-piece structure on the electrostatic spinning process has not been adequately discussed. In this study, we explored the influence of changing the pole piece structure of the magnetic lens on the electrospinning process using experimental and numerical simulation methods. The results showed that for a 12 wt% polyacrylonitrile (PAN) solution, when the applied voltage was 15 kV, the feed rate was 1 mL/h, and current of the magnetic lens was 1 A, the gap width of the magnetic lens had a notable effect on the fiber deposition efficiency of the electrostatic spinning range of the magnetic lens. Appropriately reducing the gap width in the range of 1–10 mm can effectively reduce the deposition range of the fibers and improve fiber film thickness. Furthermore, when the angle of α is 45°, it exerts the most significant effect on the electrostatic spinning spray range and deposition efficiency, and the fiber film thickness and average fiber diameter attain their highest values. When the angle of α increases or decreases from 45°, the fiber film thickness and fiber diameter both show a decreasing trend. A change in the magnetic lens structure can effectively change the ejection range and fiber diameter during electrostatic spinning, which shows great potential in the field of nanofiber production.