Tensile mechanical behavior and failure mechanism of 2.5D woven fabric reinforced aluminum matrix composites involving residual stress

The tensile behavior of two and a half-dimensional (2.5D) woven fabric reinforced Al matrix composites involving residual stress was investigated experimentally and numerically. The residual stress and subsequent tensile behavior of the composites were predicted by multiscale finite element modeling. And the correctness of numerical simulation is verified by residual stress, tensile curve, surface strain diagram and fracture morphology. The results show that the inhomogeneous residual stress leads to the damage of the matrix and interface in the interweaving area of yarns. During the tensile process, the surface strain exhibits an obvious periodic distribution characteristic, which is related to the arrangement of yarns. With the increase of tensile strain, local matrix and interface damage accumulate and expand leading to the weft yarn cracking, matrix failure and interface debonding successively. The abrupt fracture of the composite can be attributed to the axial fracture of warp yarn, which exhibits obvious fiber fracture and pull-out characteristic.