Ultrafast synthesis of efficient TS-PtCoCu/CNTs composite with high feed-to-product conversion rate by Joule heating for electrocatalytic oxidation of ethanol

Due to the challenges involved in achieving high metal load, uniform metal dispersion and nanosized metal particles simultaneously, it is difficult to develop a simple protocol for the rapid and efficient synthesis of Pt-based composites for electrocatalytic ethanol oxidation reaction (EOR). In this study, a facile ultrafast thermal shock strategy via Joule heating was applied to fabricate a series of PtCoCu ternary nanoalloys decorated carbon nanotube composites (TS-PtCoCu/CNTs), without the need for a reducing agent or surfactant. The TS-PtCoCu/CNTs with optimal Pt content (∼15 %) exhibited excellent EOR activity, with mass and specific activity of 3.58 A mgPt−1 and 5.79 mA cm−2, respectively, which are 3.8 and 13.5 times higher than those of Pt/C. Compared with the control prepared through the traditional furnace annealing, the catalyst also showed excellent activity and stability. DFT calculations revealed that the TS-PtCoCu/CNTs possesses a downshifted d-band center, weakened CO adsorption and higher OH affinity compared with monometallic Pt, all of which lead to the preferred C1 pathway for EOR. This study demonstrates an ultrafast construction of a highly efficient Pt-Co-Cu ternary catalyst for EOR. Additionally, it provides insights into the reaction mechanism based on structural characterization, electrochemical characterization, and theoretical calculations.