Mechanistic Insight into Hydrocarbon Synthesis via CO2 Hydrogenation on χ-Fe5C2 Catalysts

Converting CO2 into value-added chemicals and fuels is one of the promising approaches to alleviate CO2 emissions, reduce the dependence on nonrenewable energy resources, and minimize the negative environmental effect of fossil fuels. This work used density functional theory (DFT) calculations combined with microkinetic modeling to provide fundamental insight into the mechanisms of CO2 hydrogenation to hydrocarbons over the iron carbide catalyst, with a focus on understanding the energetically favorable pathways and kinetic controlling factors for selective hydrocarbon production. The crystal orbital Hamiltonian population analysis demonstrated that the transition states associated with O–H bond formation steps within the path are less stable than those of C–H bond formation, accounting for the observed higher barriers in O–H bond formation from DFT. Energetically favorable pathways for CO2 hydrogenation to CH4 and C2H4 products were identified which go through an HCOO intermediate, while the CH* species was found to be the key C1 intermediate over χ-Fe5C2(510). The microkinetic modeling results showed that the relative selectivity to CH4 is higher than C2H4 in CO2 hydrogenation, but the trend is opposite under CO hydrogenation conditions. The major impact on C2 hydrocarbon production is attributed to the high surface coverage of O* from CO2 conversion, which occupies crucial active sites and impedes C–C couplings to C2 species over χ-Fe5C2(510). The coexistence of iron oxide and carbide phases was proposed and the interfacial sites created between the two phases impact CO2 surface chemistry. Adding potassium into the Fe5C2 catalyst accelerates O* removal from the carbide surface, enhances the stability of the iron carbide catalyst, thus, promotes C–C couplings to hydrocarbons.