Effect of hot air circulation roasting temperature on the sensory property and odor characteristics of cashew nut (Anacardium occidentale L.)

Abstract Effects of hot air circulation roasting temperature on cashew nut sensory and aroma profiles were assessed in this study. Optimal roasting at 130°C for 20 min yielded a uniform, glossy appearance and rapid water loss. Sensory and electronic nose (E‐nose) analyses indicated enhanced sweet, milky, and fatty aromas. Gas chromatography–mass spectrometry identified more than 180 volatile compounds. Roasting at 150°C for 20 min produced a burnt aroma, with a decrease in alkenes and aromatic hydrocarbons and an increase in alkanes, acids, ketones, and pyrazines. Principal component analysis distinguished between 130 and 150°C roasting samples, and key volatile compounds included phenylethanol, 1‐octen‐3‐ol, naphthalene, (−)‐alpha pinene, trans caryophyllene, 2,5‐dimethylpyrazine, 2‐methylbutyr‐aldehyde, heptaldehyde, 2,3,5‐trimethylpyrazine, and n‐octanol. Compared to traditional roasting, hot air circulation roasting offers efficiency, convenience, energy savings, and environmental benefits. Practical applications Cashew nuts are esteemed as a nutritious treat mainly due to their profound taste and elevated nutrient content. This research explored the influence of applying hot air circulation during the roasting procedure on various aspects of physical and chemical properties, flavor, and energy consumption. By establishing a systematic theoretical model of the process, this work can effectively manipulate the roasting parameters to attain an optimal flavor profile desirable for cashew nuts. Moreover, the efficiency of this novel approach outperforms conventional techniques, offering substantial energy cost savings, and showcasing its virtues of high efficacy, eco‐friendliness, and environmental preservation. The investigation revealed that utilizing hot air circulation leads to cashew nuts possessing a superior gustatory sensation and nutritional profile. Therefore, it can safely be stated that hot air circulation roasting could serve as an exemplary methodology for household nut manufacturing, thereby warranting further consideration of this innovative technique in private nut production.