Atomically dispersed dual iron and manganese anchored nitrogen doped reduced graphene as robust cathode catalyst for direct methanol fuel cell and aluminium air battery

A noble metal-free atomically dispersed dual metal (Fe and Mn) anchored nitrogen (N)-doped reduced graphene oxide (rGO) is synthesized as a high-performance oxygen reduction reaction (ORR) electrocatalyst for alkaline direct methanol fuel cell and aluminium-air battery (AAB). The as-synthesized FeMn-NrGO catalyst exhibits a half-wave potential of 0.84 V for ORR and a low onset potential of 0.96 Vvs (RHE). The theoretical study reveals that the synergetic coupling of Mn and Fe with pyridinic and pyrrolic nitrogen weakening adsorption bond strength of the O* intermediates to the active site of the catalyst, thereby improving the for ORR performance. The synthesized Fe3Mn1-NrGO cathode catalyst assembled alkaline direct methanol fuel cell (DMFC) demonstrates a peak power density of 65 mW/cm2 extending an effective strategy to enhance the ORR kinetics of the non-noble metal-based catalyst for fuel cell application. Furthermore, the synthesized Fe3Mn1-NrGO also exhibits excellent ORR activity in 3.5 wt% NaCl solution and demonstrates a peak power density of 11.2 mW/cm2 aqueous NaCl electrolyte-based AAB system.