Rubber-based phosphaphenanthrene grafted polymer and its application to fabricate flame retardant polycarbonate blend with satisfied comprehensive mechanical properties

Grafting flame retardant groups onto common polymer molecule can be a good strategy to constructing superior flame retardant macromolecules, which provides a promising direction to fabricate fire safety polymer materials with satisfied comprehensive mechanical properties. In this thesis, a rubber-based phosphaphenanthrene grafted polymeric molecule (P-SBS) was synthesized via the grafting reaction of 9, 10-dihydro-9-oxa-10-phenanthrene-10-oxide (DOPO) with thermoplastic styrene-butadiene-styrene copolymer (SBS), and then applied to melt blending with polycarbonate (PC) to form P-SBS/PC blend with sea-island structure. The incorporated P-SBS not only brought PC much higher comprehensive flame retardancy, including higher limited oxygen index, shorter self-extinguishing time, less heat release during burning process, higher-quality char layer structure, and fewer amount of flammable volatile emission; but also endowed it with more satisfied comprehensive mechanical properties, including larger elongation at break, better anti-impact, higher flexural strength, and maintained tensile strength. By analysing burning residue, tracking thermal decomposition volatile emission, and inferring the pyrolysis route of P-SBS, the gas- and condensed-phase flame retardant mechanisms of P-SBS in suppressing the flammability of PC matrix were disclosed. The morphology analysis on the matrix fracture section and the embeded P-SBS particles before and after mechanical fracture, revealed the behavioral mechanism of P-SBS particles in improving the ductility, toughness, and stiffness of PC matrix. This study provides a beneficial reference to superior flame retardant molecule constructing and advanced flame retardant polymer material manufacturing.