Fabrication and crushing response of graded re-entrant circular auxetic honeycomb

As lightweight energy-absorbing materials, auxetic honeycombs have demonstrated promising applications in engineering fields. In this study, the graded re-entrant circular auxetic honeycombs (RECH) were proposed, and their metallic prototypes were fabricated through a low-cost step-by-step method. The novel design of graded RECH takes advantage of structural hierarchy on the meso-scale and functional gradient on the macro-scale. The in-plane crushing behaviors of uniform (U) RECH, positive gradient (PG) RECH and negative gradient (NG) RECH with the same relative density were investigated under different crushing velocities. The finite element (FE) models were validated by comparing against the experimental and theoretical results. The results showed that the gradient design can control the multi-step deformation modes of RECH, which leads to the multi-plateau characteristics and reduced initial stress peaks in stress-strain curves. Under quasi-static crushing, the specific energy absorption (SEA) of PG-RECH is higher by 43.9% than that of U-RECH owing to more plastic deformations of hierarchical circular walls at a large strain. Under dynamic impacts, the SEA of NG-RECH is 2.7 times and 1.5 times those of PG-RECH and U-RECH at a small strain, respectively. Finally, the NG-RECH shows more negative Poisson's ratio (NPR) behavior than the U-RECH under dynamic crushing. This study offers new routes to the fabrication and design of auxetic metamaterials.