A Promising Pressurized Duplex Manufacturing Route of High Nitrogen Stainless Steel

By comparing the advantages and disadvantages of the existing single‐step pressurized metallurgical manufacturing technologies of high nitrogen stainless steel (HNS), a promising pressurized duplex manufacturing route, i.e., pressurized induction melting (PIM) and pressurized electroslag remelting (PESR), is proposed. The PIM stage mainly carries on the nitrogen alloying, deoxidation and desulfurization, and the PESR process mainly takes responsibility for further desulfurization, removal of large‐size inclusion, and elevating solidification quality. During PIM, the deoxidation is achieved by vacuum carbon deoxidation combined with magnesium and rare‐earth compound treatment. Subsequently, the PESR is conducted under high nitrogen pressure without adding nitrided ferroalloys. To precisely control the nitrogen content and avoid segregation and escape of nitrogen, the three‐stage nitrogen pressure collocation is developed. The high nitrogen stainless bearing steel 30Cr15Mo1N (DIN 1.4108) is manufactured as an example by the duplex route, and a PIM–PESR ingot with high nitrogen content, high cleanliness, fine and dispersive inclusions, and compact solidification structure is obtained. Moreover, the steel possesses a homogeneous microstructure, slightly better mechanical properties, and corrosion resistance compared with that manufactured by the single‐step PESR process. Finally, a pressurized ladle refining and PESR duplex route are proposed for large‐scale industrial production of HNSs.