High Efficiency Silver-Free Heterojunction Silicon Solar Cell

In this work, we present the results of the replacement of silver screen printing on heterojunction crystalline silicon (c-Si) solar cells with a copper metallization scheme that has the potential to reduce the manufacturing cost while improving their performance. We report for the first time silver-free heterojunction c-Si solar cells on 6-in. wafers. The conversion efficiency reached is a record 22.1% for c-Si technology for this wafer size ( V oc = 729 mV, J sc = 38.3 mA/cm 2 , FF= 79.1%). The total power generated is more than 5 W for 1-sun illumination, which is a world record. Heat-damp reliability tests show comparable performance for mini-modules fabricated with copper metalized as for conventional silver screen printed heterojunction c-Si solar cells.