The effect of porosity on flexoelectricity in 3D printed aluminum/polyvinylidene fluoride composites

We investigated the relationship between porosity and flexoelectricity for aluminum (Al)/polyvinylidene fluoride (PVDF) composites. Neat PVDF, composites of micron aluminum (μAl)/PVDF, and composites of nano aluminum (nAl)/PVDF were 3D printed, and the flexoelectric response was measured using a cantilever beam test setup. Voids (up to 72.4 mm3) were incorporated into the samples by decreasing the infill percent of the 3D printed material. We found that increasing the porosity via millimeter scale voids incorporated into the infill pattern decreased the average effective flexoelectric coefficient relative to the near full-density (100% infill) control samples. This contrasts with other studies that have shown increasing micron scale porosity increases the flexoelectric coefficient. In addition, we measured higher flexoelectric responses for nAl/PVDF than μAl/PVDF as well as for samples printed by the Hyrel 3D SR printer as opposed to the Ender 3 V2 printer. These results indicate that charge generation due to flexoelectricity can be altered by changing parameters such as porosity, particle size of inclusions, or manufacturing method. Smaller voids and fine particles can induce larger strain gradients than larger inhomogeneities, leading to increased flexoelectric coefficients. A competing effect is that more porosity leads to less materials, which can decrease the flexoelectric coefficient.