Boosting Droplet Transport for Fog Harvest

Wedge-shaped superhydrophilic tracks have been considered as one of the most effective ways to transport droplets for diverse cutting-edge applications, e.g., energy harvesting and lab-on-a-chip devices. Although significant progress, such as serial wedge-shaped tracks with curved edges, has evolved to advance the liquid transport, the ultrafast and long-distance transporting of drop-shaped liquid remains challenging. Here, inspired by the cactus spine that enables fast droplet transport and the serial spindle knot of spider silk, which is capable of collecting condensate from a wide range of distances, we created serial wedge-shaped superhydrophilic patterns and optimized their side edges with a convex brachistochrone curve to boost the acceleration. The junctions of the serial patterns were meanwhile reformed into concave brachistochrone curves to lower the energy barrier for sustained transport. For transporting the liquid in drop shapes to the long distance at high velocity, the wedge-shaped tracks were slenderized to the greatest extent to suppress the liquid spreading and thus prevent the degradation of the Laplace driving force. Moreover, the junction that determines the energy barrier of droplet striding was carefully designed based on the principle of minimizing momentum loss. The exquisite architecture design pushed the droplet transport to a maximum instantaneous velocity of 207.7 mm·s–1 and an outermost transport distance of 120.5 mm, exceeding most wettability or geometric gradient based reports. The transported volume of the droplets can be readily regulated by simply scaling the created architectures. The enhanced droplet transport facilitates the motion and departure of the cohered droplets, enabling a 1.9-fold rise of the water collection rate and 12-fold increase of the heat transfer coefficient during the fog harvest test. This scalable, controllable, and easily fabricatable surface design provides an essential pathway in realizing high-performance manipulation of droplets and possibly pioneers substantial innovative applications in multidisciplinary fields. Those include but are not limited to energy harvesting, lab-on-a-chip devices, and MEMS systems.