HPHT sintering and performance investigation of PDC with different interfacial geometry substrates for trimodal diamond particle size

Polycrystalline diamond compacts (PDC) with three different substrate geometries and trimodal diamond particle formulation were fabricated. The properties of prepared PDC including Vickers hardness, toughness, wear performance, and thermal stability were evaluated. The microscopic features including morphology, elemental and phase composition, and residual stress state were systematically investigated. The optimal substrate contributing to best comprehensive properties of PDC was singled out. Discrepancies in the properties of PDCs with different substrate geometries were mainly in fracture toughness and impact toughness, with maximum and minimum values of 6.54 MPa m1/2/3120 J and 5 MPa m1/2/1680 J, respectively. The best wear performance was 5.88 mm2/60P. The results showed that the tendency of wear performance was consistent with toughness and thermal stability, showing a strong correlation. The substrate geometry affected the morphology and composition of the cobalt transition layer in the interface, which had a significant impact on its toughness. Differences in residual stress states induced by the interfacial geometries were also important determining PDC's impact toughness.