Feasibility of producing ultra-high performance concrete with high elastic modulus by steel chips: An experimental study

Elastic modulus is one of the key parameters to weigh the stiffness of concrete members and structural design in civil engineering. Despite its excellent performance in durability and mechanical properties, ultra-high performance concrete (UHPC) is featured with relatively low elastic modulus, which prevents UHPC from being applied in a much larger scope. This study was conducted to explore the feasibility of preparing UHPC with high elastic modulus (HMUHPC) by using steel chips. The modified Andreasen and Andersen (MAA) particle packing model was used to design the initial mixture of HMUHPC. Based on this, some steps were followed to investigate the impacts of varying contents of steel chips on HMUHPC with regard to its mechanical properties, workability, and apparent density. In addition, attention was also paid to how steel chips affected the microstructure of HMUHPC and the ultrasonic pulse velocity (UPV) propagated in HMUHPC. It was found that: 1) Due to the addition of steel chips, there was an increase from 9.65% to 21.73%, 6.38% to 15.85%, 1.28% to 10.49%, and 3.11% to 16.44%, respectively, in the elastic modulus, compressive strength, flexural strength, and apparent density of HMUHPC; 2) The addition of steel chips could reduce the porosity of HMUHPC and optimize its pore size distribution; 3) Considering the effects of steel chips on HMUHPC regarding its microstructure, mechanical properties, and workability, the optimal content of steel chips in HMUHPC was 50 wt%.