Modeling and vibration analysis of an aero-engine dual-rotor-support-casing system with inter-shaft rub-impact

In order to reveal the nonlinear dynamics of dual-rotor-support-casing system, a numerical procedure is proposed using the finite element method and the component mode synthesis method. Especially, the casing system is subdivided into the casings, struts and housings, which are modeled by shell elements, beam elements and rigid regions with mass elements, respectively. Furthermore, the inter-shaft rub-impact, which may occur in the aero-engine because of imbalance and other faulty, is considered in the dynamic model as a nonlinear excitation. The modal analysis verified the validity of the dual-rotor-support-casing system model. The motion equations are established using the reduced-order model and solved by Newmark-β method with Newton-Raphson iteration. The results show that larger rubbing stiffness will cause the rubbing to enter a self-excited vibration state, and the rotational speed ratio will change the speed region where the self-excited vibration occurs. Finally, the experiment is performed based on a real dual-rotor aeroengine under inter-shaft rub-impact and the results are consistent with the theoretical results, which proves the effectiveness of dual-rotor-support-casing system dynamic model.