磁粉探伤
磁场
MATLAB语言
材料科学
粒子(生态学)
磁性纳米粒子
计算机科学
纳米技术
物理
纳米颗粒
量子力学
海洋学
操作系统
地质学
作者
Long Li,Yun Yang,Xiang Cai,Yihua Kang
摘要
The recent rapid development of industrial cameras and machine learning has brought new vitality to the very traditional flaw detection method, namely, magnetic particle inspection (MPI). To fully develop automatic fluorescent MPI technology, two main issues need to be solved urgently—the lack of theoretical analysis on the formation of the crack indications, and quantitative characterization methods to determine the crack indications. Here, we carry out a theoretical analysis and an experimental approach to address these issues. Theoretical models of the acting force of the leakage magnetic field were established. Subsequently, the impacts of different magnetic field strengths (1000–9000 A/m) and magnetic particle concentrations (0.5–30 mL/L) on the adsorption critical distance were analyzed. The models were solved by numerical calculations in MATLAB. In addition, a single variable control experiment was conducted to study the effects of crack images. In order to determine the quality of the crack image, three characteristic parameters were investigated, such as indication gray scale, background gray scale, and contrast ratio, were provided. The theoretical magnetic particle concentration range provided a guidance value for automated fluorescent MPI. Experimental results revealed that the optimal magnetic particle concentration was 3–4 mL/L, and, under this condition, the contrast between the crack indications and the background of crack images was obvious.
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