Unprecedented Cyclability and Moisture Durability of NaCrO2 Sodium-Ion Battery Cathode via Simultaneous Al Doping and Cr2O3 Coating

Although there are many cathode candidates for sodium-ion batteries (NIBs), NaCrO2 remains one of the most attractive materials due to its reasonable level of capacity, nearly flat reversible voltages, and high thermal stability. However, the cyclic stability of NaCrO2 needs to be further improved in order to compete with other state-of-the-art NIB cathodes. In this study, we show that Cr2O3-coated and Al-doped NaCrO2, which is synthesized through a simple one-pot synthesis, can achieve unprecedented cyclic stability. We confirm the preferential formation of a Cr2O3 shell and a Na(Cr1–2xAl2x)O2 core, rather than xAl2O3/NaCrO2 or Na1/1+2x(Cr1/1+2xAl2x/1+2x)O2, through spectroscopic and microscopic methods. The core/shell compounds exhibit superior electrochemical properties compared to either Cr2O3-coated NaCrO2 without Al dopants or Al-doped NaCrO2 without shells because of their synergistic contributions. As a result, Na(Cr0.98Al0.02)O2 with a thin Cr2O3 layer (5 nm) shows no capacity fading during 1000 charge/discharge cycles while maintaining the rate capability of pristine NaCrO2. In addition, the compound is inert against humid air and water. We also discuss the reasons for the excellent performance of Cr2O3-coated Na(Cr1–2xAl2x)O2.