Unravel the Distinctive Roles of Liquid and Solid Additives in Blade‐Coated Active Layer for Organic Solar Cell Modules

Abstract Although encouraging progress in spin‐coated small‐area organic solar cells (OSCs), reducing efficiency loss caused by differences in film uniformity and morphology when up‐scaled to large‐area modules through meniscus‐guided coating is an important but unsolved issue. In this work, in‐depth research is conducted on the influence of both liquid and solid additives on the film uniformity and morphology of active layer in blade‐coated PM6:L8‐BO binary system. The study reveals that high boiling point liquid additives like 1,8‐diiodooctane (DIO) used in blade‐coating not only delay the volatilization of the solvent but also trigger the Marangoni flow in the same direction as capillary flow, causing excessive aggregation of acceptors, therefore destroying device performance. On the contrary, the solid additive 2‐Iododiphenyl ether (IDPE), which is first reported in this work, can preserve the mechanism for improving device performance while effectively suppressing the excessive aggregation of acceptors during the film‐forming process in blade‐coating from halogen‐free solvent of toluene, resulting in highly homogeneous large‐area active layer films. Consequently, organic solar modules with an impressive efficiency of 15.34% with a total module area of 18.90 cm 2 via blade‐coating based on PM6:L8‐BO are achieved. This study not only provides a deep understanding on the effect of liquid and solid additives during blade‐coating from the perspective of fluid mechanisms but also gives a pathway for the development of green solvent printed high‐efficiency OSCs.