Surface Engineering Based on Conductive Agent Dispersion Uniformity: Strategies toward Performance Consistency of Lithium-Ion Batteries

The consistency of lithium-ion battery performance is the key factor affecting the safety and cycle life of battery packs. Surface engineering of electrodes in production processes plays an important role in improving the consistency of battery performance. In this study, the drying process in the electrode manufacturing process is studied as the effect on surface engineering of the electrode materials, with consideration on impacting the battery performance. Specifically, the solid content of the slurry and drying temperature are considered to be the two factors that affect conductive agent dispersion uniformity in the porous electrodes. To achieve surface engineering on the dispersion uniformity of the conductive agent, the optimal processing parameters can be obtained by adjusting the temperature and solid content of the slurry. The mechanism of dispersion uniformity of the conductive agent is mainly related to the polyvinylidene fluoride grid structure. In the manufacturing of lithium-ion batteries, the electrode coated with 66% solid slurry and dried at 90–100 °C presents stable energy storage performance, which is beneficial to maintain the stable performance of the battery pack in the application.