Numerical Investigation on the Performance of IT-SOEC with Double-Layer Composite Electrode

The double-layer composite electrode has attracted increasing attention in the field of intermediate-temperature solid oxide electrolysis cells (IT-SOEC). To investigate the effects of the cathode diffusion layer (CDL) and cathode functional layer (CFL) structure on performance, a three-dimensional multi-scale IT-SOEC unit model is developed. The model comprehensively considers the detailed mass transfer, electrochemical reaction and heat transfer processes. Meanwhile, percolation theory is adopted to preserve the structural characteristics and material properties of the composite electrode. The mesostructure model and the macroscopic model are coupled in the solution. The effects of the porosity of the CDL, the electrode particle size and the composition of the composite electrode in the CFL on the mass transport process and electrolysis performance of the IT-SOEC unit are analyzed. The results show that the appropriate mass flux and energy consumption in the electrode are obtained with a CDL porosity in the range of 0.3–0.5. The decrease in the electrode particle size is conducive to the improvement of the electrolysis reaction rate. The maximum reaction rate in the CFL increases by 32.64% when the radius of the electrode particle is reduced from 0.5 μm to 0.3 μm. The excellent performance can be obtained when the volume fractions of the electrode phase and electrolyte phase in the CFL tend to be uniform. This study will provide guidance for the performance optimization of IT-SOEC and further promote the development of IT-SOEC hydrogen production technology in engineering applications.