Influence of Solid Fraction on Particle Size during Wet-Chemical Synthesis of β-Li3PS4 in Tetrahydrofuran

For all-solid-state batteries, the particle size distribution of the solid electrolyte is a critical factor. Small particles are preferred to obtain a high active mass loading of cathode active material and a small porosity in composite cathodes. In this work, the influence of the solid fraction in the wet-chemical synthesis of β-Li3PS4 in tetrahydrofuran (THF) is investigated. The solid fraction is varied between 50 and 200 mg/mL, and the obtained samples are evaluated using X-ray diffraction, SEM and electrochemical impedance measurements. The sizes of the resulting particles show a significant dependency on the solid fraction, while a good ionic conductivity is maintained. For the highest concentration, the particle sizes do not exceed 10 µm, but for the lowest concentration, particles up to ~73 µm can be found. The ionic conductivities at room temperature are determined to be 0.63 ± 0.01 × 10−4 S/cm and 0.78 ± 0.01 × 10−4 S/cm for the highest and lowest concentrations, respectively. These findings lead to an improvement towards the production of tailored sulfide solid electrolytes.