A novel technology for lithium extraction through low-temperature synergistic roasting of α-spodumene with lepidolite

• A new technology of synergistic roasting of α-spodumene with lepidolite was proposed. • The ingenious use of F from lepidolite promotes the phase transition of α-spodumene. • The phase transition temperature of α-spodumene was reduced by 150 °C. • No additional additives are required for Li extraction from lepidolite. • This technology is competitive in terms of economy, greenness, and practicality. α-Spodumene and lepidolite have garnered significant attention because of the booming market of lithium (Li) salts. However, α-spodumene requires a high-temperature phase transition step at ≥1050 °C, and lepidolite needs a large amount of sulfate to extract Li. The economic and environmental benefits of these processes need to be improved. Herein, an innovative scheme, low-temperature synergistic roasting of α-spodumene with lepidolite, was proposed to efficiently extract Li. The conditions for phase transition roasting, acid baking, and water leaching were sequentially optimized. The mechanisms underlying the synchronous phase transition of α-spodumene and lepidolite were studied using various characterization methods. Results indicated that lepidolite lowers the transition temperature of spodumene from the α-phase to the β-phase by 150 °C. During the synergistic roasting, fluorine escapes from the lepidolite lattice and attacks Si O, Al O, and Li O bonds within the α-spodumene lattice. Under optimal conditions, 97.60 % of the Li was extracted, while the leaching ratios of Na, K, Al, and Si were only 50.96 %, 10.96 %, 5.75 %, and 0.30 %, respectively. Current scheme is a promising low-carbon technology that synchronously achieves the low-temperature phase transition of α-spodumene and additive-free Li extraction from lepidolite, offering superior economics, environmental benefits, and practicality compared with the existing methods.