An environmentally friendly and scalable manufacturing route to the high performance composite polymer electrolytes for lithium-metal batteries

Environmentally friendly manufacturing of flexible all-solid-state electrolytes in large-scale and low cost is important for market entering of lithium metal batteries. Herein, a simple and practical solvent-free route to the high performance composite polymer electrolyte is proposed by infiltrating the hot-molten polyether polymer (F127)/Li-salt (LiTFSI) slurry into a thin cellulose fibrous membrane. The good compatibility between the slurry and cellulose membrane allows the formation of a highly dense F127/LiTFSI/cellulose composite electrolyte with a thin thickness of 28 μm. The solvent-free feature without side-reaction as well as the good mechanical stability of such electrolyte makes great significance to ensure the safety and stability of the batteries. Therefore, its Li symmetric cell can stably operate with an ultralong lifespan of more than 3600 h without dendritic growth of metal lithium, and the LiFePO4//Li cell can also deliver an excellent cycling stability with an initial capacity of 130.1 mAh g−1 and a capacity retention of 84.11 % after more than 260 cycles at 0.5C and 60 °C. Additionally, the performance of high-loading cathode full cell and the flexible pouch cell further confirm its excellent stability and safety for practical use.