Mesoporous Si-WO3-supported Pt catalysts with high catalytic performance and excellent water resistance for toluene oxidation

Reducing emissions of volatile organic compounds (VOCs) is an integral part of improving the quality of the atmospheric environment. Catalytic oxidation has become an effective means of treating low and medium concentration VOCs exhausts due to its advantages in terms of removal efficiency, energy saving and environmental protection. Due to the unique inherent properties of supported precious metal catalysts, they show good catalytic efficiency in VOCs emission reduction. In this study, the mesoporous Si-WO3 support was first synthesized by the P123-assisted sol-gel method, and the xPt/Si-WO3 catalysts with the actual loadings (x = 0.19, 0.48, and 0.81 wt%) of Pt nanoparticles (NPs) were then obtained, physicochemical properties of these materials were characterized using a variety of techniques, and their catalytic activities and water resistance for the oxidation of toluene were evaluated. The results showed that Pt NPs with an average particle size of 2.3−3.3 nm were highly dispersed on the mesoporous Si-WO3 support, and the 0.81Pt/Si-WO3 sample exhibited the highest catalytic activity for toluene oxidation at a space velocity of 20,000 mL/(g h) (T50% = 167 oC and T90% = 180 oC; specific reaction rate at 160 oC = 8.54 µmol/(gPt s), turnover frequency (TOFPt) at 160 oC = 1.67 × 10−3 s−1, and apparent activation energy = 45 kJ/mol). The good catalytic performance of 0.81Pt/Si-WO3 was associated with its large surface area, well dispersed Pt NPs, high adsorbed oxygen species concentration, large toluene adsorption capacity, and strong interaction between Pt NPs and mesoporous Si-WO3. The 0.81Pt/Si-WO3 sample possessed excellent water resistance, and the introduction of 5 or 10 vol% water vapor to the reaction system enhanced toluene oxidation since part of water vapor participated in the oxidation of toluene. In addition, the toluene oxidation pathway might obey the sequence of (adsorbed toluene + adsorbed oxygen species) → benzyl alcohol → (benzoic acid and benzaldehyde) → maleic anhydride → (carbon dioxide and water).