High-strength, flexible and superhydrophobic graphene/aramid nanofiber nanocomposite films for electromagnetic interference shielding application

Electromagnetic interference (EMI) shielding composite materials exhibit many amazing characteristics, including low density, excellent flexibility and corrosion resistance, compared with metals. However, it is a long-standing challenge for EMI shielding materials to overcome inferior mechanical properties and limited hydrophobic characteristics. In this work, the high-strength, flexible and superhydrophobic graphene nanosheet/aramid nanofiber (GNS/ANF) nanocomposite films with layered microstructure were prepared by the sol-gel transformation and spray coating process. The resultant film exhibits excellent mechanical properties with a high tensile strength (131.17 ± 2.77 MPa), large fracture strain (9.58 ± 0.58%), and favorable toughness (8.84 ± 0.74 MJ m−3), which are 26.2 times, 7.5 times and 221.0 times higher than those of pure GNS films. These results are attributed to synergistic effect between intensive stretching of three dimensional (3D) nanofiber network and extensive sliding of GNS produced effective energy dissipation. Moreover, the film with content of 70 wt% GNS has EMI shielding effectiveness of 31.3 dB, and its reflection coefficient is more than 0.89, revealing a reflection-dominant shielding mechanism. Meanwhile, the film possesses superhydrophobic property (158.7° ± 1.1°) and flame retardancy. The multilayered nanocomposite films have excellent potential for high-performance EMI shielding applications under some outdoor conditions.