Simultaneously promoting the surface/bulk structural stability of Fe/Mn-based layered cathode for sodium ion batteries

Layered sodium iron manganese oxide cathodes have attracted great interest owing to their high specific capacity and cost-effective metal resources, while the detrimental phase transitions and surface structural degradation severely limit their commercial applications. In this work, the bulk and surface structure stability of a P2-Na0.67Fe0.5Mn0.5O2 cathode can be synergically enhanced by a one-step Li/Nb co-doping strategy. Structural characterizations reveal that Li doping promotes the formation of P2/O3 biphasic structure and makes the unfavorable P2-OP4 phase transition convert into a smooth solid-solution reaction. Nb doping enhances the mobility of sodium ions and forms strong Nb-O bonds, thereby enhancing the stability of the TMO2 layer structure. In particular, the Nb element induces the surface reorganization of an atomic-scale NaNbO3 coating layer, which could effectively prevent the dissolution of metals and surface side reactions. The synergistic mechanism of enhanced electrochemical performance is proved by multiple characterizations during cycling. As a result, the as-prepared Na0.67Li0.1Fe0.5Mn0.38Nb0.02O2 exhibits improved capacity retention of 85.4 % than raw material (45.7 %) after 100 cycles at 0.5C (1C = 174 mA g−1) within 2.0–4.0 V. This co-regulating strategy provides a promising approach to designing highly stable sodium-ion battery cathodes. Furthermore, a full cell of Na0.67Li0.1Fe0.5Mn0.38Nb0.02O2 with hard carbon displays excellent cycling stability (85.1 % capacity retention after 100 cycles), making its commercial operation possible. This synergistic strategy of biphasic structure and surface reorganization is a critical route to accelerate the application of layer oxide cathodes.