Morphology effect of Pd/In2O3/CeO2 catalysts on methanol steam reforming for hydrogen production

Catalyst support morphology strongly influences its surface and structural properties, therefore, may have a significant impact on their reactivity in heterogeneous catalysis. Herein, the Pd/In2O3/CeO2-x (loaded with 1 wt% Pd and In2O3) catalysts with different morphologies of rods(r), cubes(c) and irregularity(w) shapes were prepared by hydrothermal method and impregnation method. At temperature of 275–425 °C, as-prepared catalysts were evaluated for hydrogen production from methanol steam reforming (MSR). The activity data showed the outstanding performance of the rod-shaped Pd/In2O3/CeO2 catalysts, exhibiting the complete conversion of methanol and particularly low CO (1.3%) at 375 °C. The structural properties and physicochemical of Pd/In2O3/CeO2-x with different morphologies were characterized by means of X-ray diffraction (XRD), high resolution transmission microscopy (HR-TEM), CO pulse chemisorption, X-ray photoelectron spectroscopy (XPS) and temperature programmed desorption of methanol (CH3OH-TPD). Activity data and catalyst characterization results correlated, and indicated that the excellent reactivity for the rod-shaped Pd/In2O3/CeO2 catalysts in MSR is ascribed to the large particle size of palladium nanoparticles and the abundant oxygen vacancies induced by the strong interaction between Pd, In and Ce. HR-TEM results revealed that rod-like CeO2 mainly expose (110) crystalline surface with high mobility of surface oxygen and possess the most abundant surface oxygen vacancies with the low formation energy, facilitating the formation of active species of Pd0 on catalyst surface, and promoting the activation and adsorption of methanol and water molecules. Furthermore, the rod-shaped Pd/In2O3/CeO2 catalysts showed excellent reactivity and stability in MSR for 30 h, demonstrating its potential of being used as catalysts in methanol steam reforming in PEMFC systems.