Synthesis and properties of a novel autocatalytic phthalonitrile monomer and its copolymerization with multi‐functional fluorene‐based benzoxazine monomers

Abstract A novel autocatalytic phthalonitrile monomer [4,4′‐(((((oxy‐bis [4,1‐phenylene]) bis (azanediyl)) bis (methylene)) bis (2‐methoxy‐4,1‐phenylene)) bis (oxy)) diphthalonitrile, OPD] is obtained by nucleophilic substitution of 4‐nitro‐phthalonitrile and bisphenol compound [4,4′‐(((oxy bis [4,1‐phenylene]) bis (azanylylidene)) bis (methanylylidene)) bis (2‐methoxyphenol)]. Bisphenol compound is a reductant with secondary amine groups of Schiff base derived from the reaction of vanillin and 4,4′‐diaminodiphenylether. The OPD monomer has a self‐catalytic polymerizing reaction. OPD monomer has good processability, and the processing window was 130°C. Moreover, OPD polymer [poly(OPD)] shows higher glass‐transition temperature (345°C). The 5% and 10% thermal decomposition temperatures of poly(OPD) and char yield at 800°C are 407, 451°C, and 69%, respectively. To further improve the properties of poly(OPD), the OPD monomer was modified by multi‐functional fluorene‐based benzoxazine monomers (MFFB) due to their excellent reaction activities. The results showed that OPD/MFFB systems had high reaction activities. The similar thermal stabilities between OPD and MFFB can give stable and excellent thermal stability to the poly(OPD/MFFB). Compared with poly(OPD), the T g values of poly(OPD/MFFB) were significantly increased, and their stiffness values were reduced. The tensile, flexural, and impact properties for poly(OPD/MFFB) were improved significantly.