Molten-salt-assisted synthesis of onion-like Co/CoO@FeNC materials with boosting reversible oxygen electrocatalysis for rechargeable Zn-air battery

A melt-salt-assisted method is utilized to construct an onion-like hybrid with Co/CoO nanoparticles embedded in graphitic Fe-N-doped carbon shells (Co/[email protected]) as a bifunctional electrocatalyst. The iron-polypyrrole (Fe-PPy) is firstly prepared with a reverse emulsion. Direct pyrolysis of Fe-PPy yields turbostratic Fe-N-doped carbon (FeNC) with excellent oxygen reduction reaction (ORR) electrocatalysis, while the melt salt (CoCl2) mediated pyrolysis of Fe-PPy obtains onion-like Co/[email protected] with a reversible overvoltage value of 0.695 V, largely superior to Pt/C and IrO2 (0.771 V) and other Co-based catalysts reported so far. The ORR activity is mainly due to the graphitic FeNC and further enhanced by CoNx bonds, whereas the oxygen evolution reaction (OER) activity is principally due to the Co/CoO composite. Concurrently, Co/[email protected] as cathode catalyst enables Zn-air battery with a high open circuit voltage of 1.42 V, a peak power density of 132.8 mW cm−2, a specific capacity of 813 mAh gZn−1, and long-term stability.