The effect of the Nb concentration on the corrosion resistance of nitrogen-containing multicomponent TiZrTaNb-based films in acidic environments

Multicomponent as well as high-entropy-based nitrides have received increasing interest in the field of materials science and engineering. The structural characteristics of these compounds result in a mix of covalent, metallic, and ionic bonds that give rise to a number of attractive properties including high hardness, electrical and thermal conductivities as well as chemical stability. These properties render these materials promising candidates for various industrial applications involving harsh operating conditions. Herein, the corrosion resistances of dc magnetron sputtered nitrogen-containing TiZrTaNby thin films with Nb content ranging from 8.0 to 24.5 at% have been investigated to provide insights regarding the corrosion resistances of multicomponent systems containing more than one passive element. The corrosion resistances and anodic behavior of the films were examined by electrochemical means in 0.1 M H2SO4 and 0.1 M HCl solutions. The results demonstrate that despite the significant differences in the concentration of one of the two main passive elements in the films i.e., Nb, the corrosion resistance did not differ significantly between the films. To provide insights into this phenomenon, the surface chemical state and composition of the prepared films were probed using X-ray photoelectron spectroscopy. It was shown that all samples exhibited Ta-rich surfaces after positive polarization up to 3.0 V vs. Ag/AgCl (3 M NaCl) as a result of the anodic dissolution of Zr and Ti. The thickness of the oxide layer formed upon different anodic polarization was studied using transmission electron microscopy, while complementary electrochemical impedance studies were performed. The extent of Nb dissolution from the surface of the films was, on the other hand, found to be small. These findings highlight the dominant role of Ta in the passivation of the films and demonstrate the minor effect of Nb concentration on the corrosion resistances of the films. However, it was demonstrated that the presence of Nb was still important for the corrosion resistance of the films above 1.4 V vs. Ag/AgCl (3 M NaCl), when replacing Nb with Cr, due to transpassive dissolution of Cr. These results facilitate the design of highly corrosion resistant multicomponent nitrides containing more than one passive element.