Preparation of H-[B]- ZSM -5 zeolites by hydrothermal method as a highly stable and selective catalyst for methanol to propylene (MTP) conversion

A series of high-silica boron-containing H-ZSM-5 zeolites were prepared employing the hydrothermal method. Subsequently, the physico-chemical characteristics of prepared catalysts were comprehensively studied through diverse analytical methods, followed by evaluation of catalytic performance in the methanol-to-propylene (MTP) reaction. The results demonstrated that incorporation of boron into the H-ZSM-5 zeolite induced the reduction in the total surface area and pore volume, accompanied by a raise in the density of weak acid sites. Also, the optimal point for boron content has been recognized at molar coefficient of B2O3/SiO2 = 0.025 for obtaining the highest H-[B]-ZSM-5 performance in MTP process. In comparison to unmodified H-ZSM-5, the optimized H-[B]-ZSM-5 yielded the higher selectivity towards propylene (42.9 % versus 40.1 %) and total light olefins (72.1 % versus 69.5 %), as well as propylene to ethylene ratio (8.1 versus 7.8) with a considerable reduction in selectivity toward C1–C4 alkanes (3.9 % versus 4.2 %) and heavy hydrocarbons (24.1 % versus 26.4 %). Also, the optimized H-[B]-ZSM-5 catalyst exhibited an extended lifetime of 988 h in the MTP process, surpassing the lifetime of unmodified H-ZSM-5 (936 h). These results suggest the optimal point for boron content at B2O3/SiO2 = 0.025 to attain the superior catalytic performance, specifically in terms of propylene yield and catalyst lifetime during MTP process.