Novel cost-effective oxygen-enriched melting method for MSWI fly ash

Herein, a novel oxygen- enriched melting process for fly ash, which uses the biogas produced from the leachate of municipal solid waste incineration (MSWI) plants, is proposed to reduce the high cost of conventional fly ash – melting technology. The fly ash composition was estimated via X-ray fluorescence analysis; the six constituent elements detected in fly ash in the decreasing order of their content were calcium, chlorine, silicon, sulfur, sodium, and potassium. Based on literature and actual production data, the average yield of the leachate was 15% of the total waste entering the MSWI plants and the COD of leachate was 30,000–75,000 mg/L. The amount of biogas that can be used per ton of fly ash was calculated to be 62.0–157.0 m3. The analysis of melting thermal equilibrium revealed the amount of biogas required per ton of fly ash as 57.8 m3. The aforementioned research findings indicate that the biogas produced by MSWI plants can successfully meet the demands of the oxygen- enriched melting of fly ash produced in these plants. By establishing an oxygen- enriched- melting pilot platform, the pilot tests of melting were conducted on fly ash; the results revealed the good melting effects of fly ash. The X-ray diffraction analysis of the slag demonstrated that the content of the vitreous body met the technical requirements for glassy substances. Furthermore, the leaching toxicity test results revealed that heavy metals were well solidified in the slag. This study presents a novel fly ash – melting scheme for MSWI fly ash, namely, biogas oxygen- enriched melting strategy, which has the advantages of technical feasibility and cost- effectiveness. The proposed technique exhibits considerable prospects for widespread application in MSWI plants in China and can play an important role in the safe disposal of fly ash.