Performance optimization of FeSiCr/ZnO soft magnetic composites by highly orientation and domain wall engineering

The power loss and permeability of soft magnetic composite (SMC) might be improved by surface modification and magnetic field orientation of flake particles. The oriented ZnO-modified flaky FeSiCr SMCs were produced under the magnetic field. The orienting mechanism of flake powder under a magnetic field produced by Helmholtz coils was investigated using torque model analysis. After surface modification, the permeability and power loss of ZnO-modified flaky FeSiCr SMCs could reach 63 and 421.29 kW/m3(at 50 mT, 100 kHz), respectively. The three-dimensional loss separation results demonstrate that spin rotation mechanism, defects, and dislocations of ZnO modification from theory and experiment may be responsible for the enhanced soft magnetic characteristics.