Experimental study of vortex suction unit-based wall-climbing robot on walls with various surface conditions

This study presents a wall-climbing robot called Vortexbot. Vortexbot has a suction unit that uses vortex flow to generate a suction force. Unlike the traditional unit based on contact-type suction, the suction unit can maintain a suction force without any contact with the wall surface. Therefore, the suction unit can provide a climbing robot with sufficient stable suction force even on walls with very rough surfaces and raised obstacles/grooves, and there is no wear and tear. Furthermore, the compressed air vents from the gap between the suction unit and the wall surface after rotating in the vortex chamber. Hence, such kind of flow direction can avoid the effect of the dust and dropped items on the wall surface. In this paper, we first introduced the vortex suction unit principle and discuss the feasibility of its application to a wall-climbing robot. Subsequently, the mechanical structure of Vortexbot was designed. After which, we surveyed the suction properties of the suction unit on a smooth wall surface. Then the functional relationship between the percentage change in the suction force and the supply flow rate was obtained. In addition, we studied the effect of the roughness and shape (a raised obstacle and groove) of the wall surface on the suction performance of the suction unit. Finally, we experimentally verified the climbing performance of Vortexbot on several kinds of walls with different surface conditions. It was confirmed that using the suction unit improves the robot’s climbing performance.