Improving the controlled-release effects of composite flame retardant by loading on porous attapulgite and coating

The attapulgite (ATP) is one of important raw materials of ceramics and often used as a loading carrier. To control the release rate of composite flame retardant (CFR) when exposed to a fire, and to meet the multi-stage flame retarding requirements, the vacuum negative pressure method was adopted to load four kinds of monomer flame retardants on porous ATP as a carrier after activating pretreatment, respectively. Then CFR nanoparticles with controlled-release effects were prepared by the in-situ polymerization reaction on the surface of monomer flame retardants. After that, zinc hydroxyl stannate, styrene, melamine formaldehyde resin and silicon dioxide with high thermal stability and excellent flame retarding properties were selected as the coating layer of four kinds of monomer flame retardants on ATP carrier. Test results of environmental scanning electron microscope and energy dispersive spectrometer show the satisfactory loading and coating results of CFR nanoparticles. Test results of X-ray photoelectron spectroscopy further confirm the excellent loading conditions and coating film formation on ATP carrier. The thermogravimetry-differential thermal scanning calorimetry tests indicate that the flame retarding duration of both loaded and coated CFR nanoparticles on ATP carrier is prolonged and has a satisfactory controlled-release effect.