Modeling and numerical study of SO2-depolarized electrolysis for hydrogen production in the hybrid sulfur cycle

The SO2-depolarized electrolysis (SDE) is one of the main processes in the hybrid sulfur cycle for hydrogen production, the microscopic characteristics of which are still not clear. In this work, a numerical analysis of SDE was conducted. The steady-state, laminar and incompressible 2D model of the electrolytic cell (EC) for carrying out SDE was first developed and verified. Physical field characterization indicated that the velocity was almost uniformly distributed in the flow channel, but higher pressure drops and pumping power consumption existed in the anode channel than in the cathode channel. Meanwhile, the continuous conversion of SO2 to H2SO4 at anode and generation of H2 at cathode along the channel length were determined. Further exploring the impacts of three main operating parameters implied that an appropriate higher electrolytic potential, lower inlet flow rate (not less than 0.005 m/s) and operating temperature were favorable for improving the SDE. After comprehensive consideration of SDE performance and energy consumption, a feasible operating condition of 0.8 V, 303 K, and 0.005 m/s was proposed for SDE process. The developed model and microscopic characterization of SDE will favor the design and optimization of EC for SDE process.