Study on the sintering behavior of the ceramic precursor Daqiuni clay

Daqiuni clay is an aluminosilicate clay with unique properties that make it a promising ceramic precursor. Understanding its sintering behavior is crucial for quality control in manufacturing. This study aimed to investigate the phase evolution, densification process, and reaction kinetics during sintering of Daqiuni clay. A combination of X-ray diffraction (XRD), simultaneous thermogravimetric-differential scanning calorimetry (TG-DSC), scanning electron microscope (SEM) and Fourier transform infrared spectroscopy (FTIR) techniques were employed to comprehensively analyse the phase transformations. The densification behavior, apparent activation energies, and reaction mechanisms were elucidated through thermodilatometric analysis conducted at varying heating rates. Four stages were identified during sintering including dehydration, dehydroxylation, mullite formation, and partial melting. The maximum shrinkages at each stage were measured. Kissinger analysis yielded apparent activation energies of 122.90, 258.40, 361.98 and 348.69 kJ/mol for the dehydroxylation, mullite nucleation, mullite growth, and partial melting stages, respectively. The dehydroxylation and partial melting processes followed the mechanisms of 3rd order reaction and 3D diffusion. Mullite formation was a two-step nucleation and growth process following the JMA model. This study clarified the phase evolution of Daqiuni clay during sintering.