Novel Bio-based Branched Unsaturated Polyester Resins for High-Temperature Applications

材料科学 异山梨酯 聚酯纤维 热固性聚合物 缩聚物 差示扫描量热法 高分子化学 二醇 甲基丙烯酸 热稳定性 有机化学 玻璃化转变 化学工程 聚合 聚合物 复合材料 化学 物理 工程类 热力学
作者
Samira Akbari,Andrew Root,Mikael Skrifvars,Sunil Kumar Ramamoorthy,Dan Åkesson
出处
期刊:Journal of Polymers and The Environment [Springer Science+Business Media]
被引量:2
标识
DOI:10.1007/s10924-023-03112-5
摘要

Abstract Unsaturated polyester resins, one of the most important thermosets, are invariably produced from oil-based monomers. Their application is limited in areas where high thermal stability is required due to their low T g . Besides, these resins contain 30–40% hazardous styrene as a reactive solvent. Therefore, developing bio-based solventless unsaturated polyester resin with medium to high thermomechanical properties compared to petrochemical-based counterparts is important. In order to achieve this, a series of branched bio-based unsaturated polyester resins were synthesized using bulk polymerization method in two steps. In the first step, four different intermediates were prepared by reacting glycerol (as a core molecule) with either isosorbide (diol), 1,3-propanediol (diol), 2,5-furandicarboxylic acid (saturated diacid), or adipic acid (saturated diacid). In the second step, the branched intermediate was end capped with methacrylic anhydride to introduce reactive sites for cross-linking on the branch ends. The chemical structure of the resins was characterized by 13 C-NMR. FT-IR confirmed the polycondensation reaction in the first step and the end functionalization of the resins with methacrylic anhydride in the second step. The effect of 2,5-furandicarboxylic acid and isosorbide on thermomechanical and thermal properties was investigated using dynamic mechanical analysis, differential scanning calorimetry, and thermo-gravimetric analysis. Results indicated that 2,5-furandicarboxylic acid based resins had superior thermomechanical properties compared to a commercial reference unsaturated polyester resin, making them promising resins for high-temperature composite applications. For example, the resin based on 2,5-furandicarboxylic acid and isosorbide and the resin based on 2,5-furandicarboxylic acid and 1,3-propanediol gave glass transition temperatures of 173 °C and 148 °C, respectively. Although the synthesized 2,5-furandicarboxylic acid based resins had higher viscosity (22.7 Pas) than conventional unsaturated polyester (0.4–0.5 Pas) at room temperature, preheated resins can be used for making high-temperature-tolerance fiber-reinforced composite.
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